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DIY: How To Replace/Rebuild A Brake Master Cylinder
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The brake master cylinder, indeed the whole brake system, is probably the most important part of your vehicle. It is a fairly easy job to replace or rebuild and something a beginner can easily do.
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Bleeding The Brake System
NOTE: Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Some hydraulic systems require vacuum bleeding. Check your vehicles service manual for the procedure.
Refer to figures 3 and 4 when performing the following procedures.
CAUTION: Brake fluid damages painted surfaces. Immediately clean any spilled fluid.
- Remove the vacuum reserve by pumping the brakes several times with the engine off.
- Fill the master cylinder reservoir with clean brake fluid. Check the fluid level often during bleeding procedure; do not let the reservoir fall below half full.
- If necessary, bleed the master cylinder as follows:
- Disconnect the master cylinder forward brake line connection until fluid flows from the reservoir. Reconnect and tighten the brake line.
- Instruct an assistant to slowly depress the brake pedal one time and hold.
- Crack open the front brake line connection again, purging air from the cylinder.
- Retighten the connection and slowly release the brake pedal.
- Wait 15 seconds and then repeat until all the air is purged.
- Bleed the rearward brake line connection by repeating the preceding steps.
- Loosen and then slightly retighten the bleeder valves at all four wheels. Repair
any broken, stripped or frozen valves at this time.
 Fig. 5. Bleeding The Brake System
- Proceed to the appropriate wheel first and follow the set sequence according to the Wheel Bleed Sequence.
- Place a transparent tube over the bleeder valve and then allow the tube to hang down into a transparent container, figure 5. Ensure the end of the tube is submerged in clean brake fluid.
- Instruct an assistant to slowly depress the brake pedal one time and hold.
- Crack open the bleeder valve, purging air from cylinder. Retighten the bleeder screw and slowly release pedal.
- Wait 15 seconds and then repeat the preceding bleed steps. Repeat these steps until all the air is bled from the system.
Wheel Bleed Sequence:
If you are bleeding the brakes manually, the sequence is RR-LR-RF-LF. If you are pressure bleeding, bleed the front brakes together and the rear brakes together.
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Before You Start
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Additional information provided courtesy of ALLDATA
© 2004 Vincent T. Ciulla