1. Home
  2. Autos
  3. Auto Repair
DIY: How To Replace/Rebuild A Brake Master Cylinder
The brake master cylinder, indeed the whole brake system, is probably the most important part of your vehicle. It is a fairly easy job to replace or rebuild and something a beginner can easily do.
 More of this Feature
Before You Start
The Brake Master Cylinder
• Removal
Installation
Rebuild The Master Cylinder
Bleeding The Brake System
 
 Join the Discussion
"Car wont start when wet"
 Chevyguy47
 
"Problems after storage?"
 Becky20fan
 
 Related Resources
Brake Master Cylinder
DIY: Wheel Cylinders
Past Articles
Auto Repair Glossary
T/Shooting The Brake System
 
 From Other Guides
Motorcycle Recalls
Getting Started 4 Wheeling
2005 Infiniti QX 56 Test Drive
Comparison of Hybrid Cars
 
 Elsewhere on the Web
ALLDATA
Motor Trend Magazine
Hot Rod Magazine
 
Removal:

Removing the master cylinder is really simple, only requiring a few steps. Keep in mind that brake fluid will eat the paint of the car. So use a plastic or vinyl type fender cover to protect the vehicle's paint. Brake fluid is water soluble so if you should get some on the paint, wash it off with plenty of water as quickly as possible.

  1. Using a siphon, an old turkey baster works great, empty the master cylinder reservoir and dispose of the old brake fluid in the proper manner.
  2. Disconnect the wire connector for the brake fluid level and/or brake pressure-warning switch, if your vehicle is so equipped.
  3. Disconnect the brake lines from the master cylinder with a line wrench. A line wrench is specially designed to remove and install hydraluic fittings without rounding them off.
  4. Remove the master cylinder mounting nuts, then the master cylinder.
  5. On non-power brake vehicles, disconnect the master cylinder linkage from the brake pedal underneath the dash.
  6. On models with separate fluid reservoirs, remove the reservoir.

Next page» Installation » Page 1, 2, 3, 4, 5, 6

Additional information provided courtesy of ALLDATA

© 2004 Vincent T. Ciulla

Explore Auto Repair
About.com Special Features

Stay safe and save time by following these tips before driving a used car. More >

Discover the hottest cars for the 2010 calendar year. More >

  1. Home
  2. Autos
  3. Auto Repair

©2009 About.com, a part of The New York Times Company.

All rights reserved.