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NHTSA Campaign ID:  05V123000
Component:  Engine And Engine Cooling: Exhaust System
Manufacturer:  Toyota Motor North America, Inc.
Year:
2005
Make:
Toyota Truck
Model:
Tundra
Recall Date:
03/28/2005
Potential Number of Units Affected: 5,726
Manufactured:
Defect Summary:
Certain pickup trucks equipped with both Vehicle Stability Control (VSC) and the TRD dual exhaust systems. The accessory TRD dual exhaust system was added as an available option for the Tundra model. The TRD dual exhaust system met all clearance specifications on models with the standard equipment package. When the dual exhaust system was added to vehicles with the VSC option, the driver's side exhaust pipe no longer met the clearance specifications. The VSC option added an additional brake line that was not previously present. The location of driver's side exhaust pipe placed it in a position where contact between the brake line and the exhaust pipe might occur.
Consequence Summary:
In this condition, the exhaust pipe flange may rub against the right rear brake line that could cause brake fluid leakage. This could lead to an increase of vehicle stopping distance, which could result in a crash.
Corrective Summary:
Dealers will inspect and, if so equipped, will replace the TRD dual exhaust system. During this replacement, the dealer will also inspect the specific brake line to assure it has not been damaged. The recall is expected to begin during April 2005. Owners should contact Toyota at 1-800-331-4331.

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